Ultrasonic Metal Welding Products

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Ultrasonic metal welding method is used to join dissimilar metals of aluminum wire and copper for aluminum harnesses, thin copper alloys for vapor chambers and hoop materials, and aluminum laminated foil for rechargeable batteries.

Ultrasonic metal welding is a method in which the interfaces rub against each other by ultrasonic vibration (lateral vibration), thereby destroying and dispersing the oxide film and exposing new surface of metal, which is then joined in a solid state (below melting point temperature of base metal) by plastic deformation under pressure.

Avio's ultrasonic metal welder has achieved high-quality and stable joining thanks to our unique frequency-auto-tracking technique, ATHMOS oscillation method.

We offer a lineup of ultrasonic oscillators/pressure heads that is suitable for wide variety of workpieces to meet customer needs.

Ultrasonic Metal Welding Products Line up

10kW Ultrasonic Metal Welder for EV High Voltage Cables

This article introduces features and specifications of the SW-D10KH-20/SH-H10K 10kW ultrasonic metal welder for EV high-voltage cables.

Small Size Ultrasonic Metal Welder  Standard Model

Compact ultrasonic metal welder for space-saving installation, such as evaluation and testing of aluminum laminated foil and joining of Corson copper hoop material.

Small Size Ultrasonic Metal Welder High-End Model

Motor-driven ultrasonic metal welder suitable for joining aluminum laminated foil for lithium-ion batteries and thin harnesses. Its compact size weld head is small enough to fit in a glove box.

Ultrasonic Metal Welding Machine SW-3500-20

Ultrasonic Metal Welder SW-3500-20/SH-H3K7 is a joining equipment that uses ultrasonic vibration to join non-ferrous metals such as copper and aluminum.

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