Pulse Heat (Hot Bar Reflow) Soldering
  1. TOP
  2. Pulse Heat (Hot Bar Reflow) Soldering
  3. Products
  4. Pulse Heat (Hot Bar) General-Purpose Type TCW-415

Pulse Heat (Hot Bar) General-Purpose Type TCW-415

TCW-415, heater tool, CNT-320B combination photo

Pulse Heat (Hot Bar) General-Purpose Type TCW-415

The best-selling power supply TCW-315, which has been used for various types of joining such as soldering, heat welding, and heat staking, has been renewed.

The TCW-415 general-purpose pulse heat (hot bar soldering machine) offers new features such as heat shift and afterheat settings, enabling higher quality and more stable soldering, heat welding, and plastic heat crimping.

Inquire about this product

Features

  • High Reliability Joining
    Because heating and cooling take place while the pressure is being applied, the work position will not be shifted during joining.
  • Variable Temperature Profile
    Because the heating is local and instantaneous, thermal impact to the peripheral components is restrained.
  • High Reproducibility
    Digital PID control enables good reproducibility of temperature and time. As a result, no skill of the operator is required.
  • Pb Free Compatible
    Pb free solder is accommodated by setting to high temperature and long heating time.
  • User Interface
    RS-232C&I/O is standard equipped, making the unit easy to be connected to external equipment such as incorporating into an automated system.
  • Various monitoring functions
    Temperature monitor (Average value, peak value)
    Anomaly detection (Excessive temperature rise, thermocouple disconnection)

New Features

  • Heat shift function(A function to switch control parameters based on the temperature of the object being joined)
  • Number of heat control steps(4 steps)
  • The addition of the after-heat setting has enhanced release properties in plastic staking.
  • Control conditions can be switched by using signals—such as those from displacement sensors—input through external I/O as a trigger.
  • Temperature waveform can be plotted up to the completion of cooling
  • The newly added current value display function enables easy power consumption management through calculation of the consumed power.

Other functions

  • Setting condition memory (255 conditions)
  • Electric valve control for heater tip, heater tool
  • Auxiliary thermocouple monitor
  • CE conformity(optional)
large color LCD display
Capable of displaying the temperature profile from heating start to cooling completion.

Heat shift function

The temperature of the workpiece serves as a trigger to switch control conditions.

Application example

  1. For substrates with high heat dissipation, the transition to the main heating temperature is triggered by reaching the preheating temperature, thereby stabilizing the temperature at the start of main heating.
  2. For substrates with low heat resistance, the transition to the next heat condition is triggered by reaching the heat resistance temperature, thereby reducing thermal impact on the substrate.
Heat shift function configuration image
Heat shift function configuration image

Shift control settings triggered by temperature of joining workpiece

Heat shift function waveform image
Heat shift function waveform image

Pulse Heat (Hot Bar) Soldering Power Supply  Specifications

ItemsTCW-415
Heating temperatureRoom temperature 〜 600℃, 1℃ step(E,J TYPE)
Room temperature 〜 900℃, 1℃ step(K TYPE)
Thermocouple TypeE, J or K type
Heating time000-999 ( x 100ms, x 10ms)
Transformer Rated CapacityBuilt-in, 750VA
Transformer Secondary Voltage0.88V、1.24V、1.75V、2.47V、3.5V
Heat Control4 steps
Display Screen5.7“ color LCD
Monitor FunctionTemperature from main and auxiliary thermocouple
InterfaceRS-232C, I/O
Power sourceSingle phase AC200V ~ 230V±10% 15A
(Option: AC100 – 115V)*
DimensionsW200 × D320 × H283mm
weightApprox. 20kg

※ Factory option

Other Pulse Heat Power Supply

Back to Joining Method