Welding of insulated wire (U shaped terminal and wire)

  1. TOP
  2. Resistance Welding
  3. Applications of Resistance Welding
  4. Welding of insulated wire (U shaped terminal and wire)

Welding of insulated wire

This is a welding (fusing) of U shaped terminal and insulated wire, which is used for commutator terminal and winding. W or Mo, with high heat conductivity is used as the electrode material. Two phases of welding profile are used; first phase for removing insulation and second phase for wire and terminal welding. U shaped terminal has an advantage to sandwich the wire mechanically.

Welding of insulated wire

Welding of insulated wire

There are similar welding process in relay and transformer manufacturing.

Related video

Please be careful for the volume adjustment as this movie contains sound.

Welding of insulated wire (U shaped terminal and wire)

Joining MethodResistance Welding
Processing MethodMetal Joining
End ProductsWiring
Inquire about this application

Sample test

We will be pleased to test your sample with our proposed joining method, and return it with a report.

Related Link

Products

Resistance Welding Related Link

Back to Applications of Resistance Welding